BRL-CAD and 3D printing

Introduction

Professional commercial 3D-CAD software is horrifyingly expensive. There are some free alternatives out there, and to get some idea of their quality and usability I started trying out one of them. I used BRL-CAD, a free open source application, originally developed by the U.S. Army Ballistic Research Laboratory (BRL) and still used by the U.S. military to model weapons and systems.

BRL-CAD is nothing like any other 3D-CAD software I ever worked with. The user-interface, the way models are structured, the way solids are created, the way the model is saved in a database, it is all very unconventional. However, BRL-CAD seems to be very stable, compact, extensive and powerful, but because it is extremely user-unfriendly I do not consider it yet to be a reasonable alternative to commercial 3D-CAD systems for machine development. Nevertheless I made a few models and one of them I converted into an .STL file (also using a BRL-CAD application) and had it 3D-printed by Shapeways.

A model portable steam engine.
Fig.1. A model portable steam engine I made in BRL-CAD.
File: locomobile1.jpg (76kB)
Download the steam engine model: portable_engine.g (168 kB)
A model portable steam engine.
Fig.2. A model portable steam engine I made in BRL-CAD.
File: locomobile2.jpg (73kB)
A parallel guide.
Fig.3. A parallel guide I made in BRL-CAD.
File: parallel_guide.jpg (41kB)
A parallel guide.
Fig.4. A parallel guide (a simpler version as in figure 3) 3D-printed.
File: parallel_guide_photo_1.jpg (140kB)
A parallel guide.
Fig.5. The 3D-printed parallel guide in action.
File: parallel_guide_photo_2.jpg (113kB)